CN

CN

Designed for the special requirements of harsh industrial environments

Communication Detection Remote Convergence All-in-One

  • Highly integrated:

    Hardware and software functions all independent development, set equipment information acquisition, Internet of Things sensors, socket current and voltage, network communications, PLC functions, automatic uninterruptible power supply in one, ring control data, heat dissipation fan, laser detection, box impact and bluetooth switching door and other functions are all realized linkage, the use of MCU architecture supplemented by remote control functions, all data protocols only 1 network cable output, truly realize the intelligence of the Integration.

  • Zero interruption function:

    In any case of external power supply failure, can ensure that the road test all kinds of intelligent equipment without power normal work, at the same time to the command center to send an alarm signal, with the operation and maintenance of health management mechanism in time to make up for the corrections.

  • Flexible deployment and easy maintenance:

    All functional units are factory pre-set, the implementation of the site only need to fiber optic, network, data, power lines into the box and the box pre-set interface docking can be done without disassembling the box panels, modules to complete the deployment.

  • Local visualization:

    Embedded in the box are 2 industrial-grade touch screens, which are convenient for managers to view the real-time local status of the whole box and control various types of sensing modules, and built-in AI authentication and U-KEY authentication, which can be used with the edge computing unit to realize advanced functions such as signal light control, electric police and real-time local access to the images of the choke point.

  • High reliability:

    Follow the industrialized standards, all electronic components of the machine are in line with industrial wide temperature standards, the motherboard is covered with plastic aging treatment, adapted to -40 to 95 degrees Celsius outdoor working temperature, without air-conditioning environment, anti-surge breakdown and electromagnetic interference, the box and the base of the road using a separate shock-proof structure.

INBOX series intelligent communication and power supply polymerization cabinet is our company according to the construction of smart city, car networking, intelligent transportation, environmental protection and other fields of video management information needs, independent research and development of the Internet of Things with industrial Internet characteristics of remote control communication products, and has declared a national patent. The product is designed to meet the needs of intelligent transportation users for remote intelligent control of access equipment and research and development of a new type of remote control equipment for outdoor use, which includes anti-surge system, power conversion system, AC / DC power control and metering system, data acquisition system, network routing and switching system, and remote control system, etc., with the third-party terminal equipment management platform system work. Its design takes full account of the multifunctionality and stability, based on ARM Microcontrollers technology architecture design, can meet the data collection and intelligent control of various types of intelligent terminal equipment, and at the same time has a certain degree of scalability, easy to realize the access of new equipment under the existing hardware of different protocols, can be deployed separately or integrated in the communication box, to meet the various functional requirements of the original roadside communication box, combined with the existing scenarios and so on, and the remote control system, to work with the third party management platform system. Functional requirements, combined with the characteristics of the existing scene, as well as the demand for future information management, increase the application of Internet of Things communication technology, the use of modular layout, perfect network management functions and timely status display, to ensure that the reliability of the entire system, continuity and intelligence, there are nearly 1,000 sets of equipment has been successfully used in the intelligent transportation scene and public security traffic police department.

1.1 Intelligent Uninterruptible Central Control Power Supply

When the utility input, can simultaneously provide multiple different specifications of power output power supply (AC220V, DC24V, DC12V), while the built-in charging circuit to the battery automatic charging, battery charging full automatically stop charging, independent battery protection chip to avoid the battery pack is not full or overcharged within the heat; Japan imported ultra-wide temperature durable battery cell, suitable for battery packs connected to the charging end of the harsh outdoor environment for a long time. The extreme temperature can reach 120 degrees Celsius.

When the utility input accidental blackout, the output side automatically switches to the battery pack to supply power to the equipment, all power output with over-current, over-voltage, short-circuit protection, can be directly output each power supply current, voltage and other operating status values to the command center, to facilitate the owners to respond to emergencies in a timely manner, and is equipped with an independent mobile emergency battery pack for the maintenance unit to replace in a timely manner.

This function is especially suitable for the electronic police, cardinal points, monitoring, signal lamps, vehicle and road co-operation road test end equipment and other key business power needs, also applies to remote areas or high speed and other scenes that are not easy to deal with the failure in a timely manner, for the protection of major events and key areas has an indispensable role:

  • Uninterrupted protection: zero switching time, non-stop equipment, no restart, to ensure uninterrupted data transmission;
  • Multi-way power supply: provide AC220V, DC24V, DC12V and other output interfaces, adapted to all kinds of cameras, radar, signal machines, vehicle inspectors, switches, routers, composite detectors and other equipment centralized local power;
  • Utility Priority Mode: any time the utility power re-call automatically prioritizes switching to utility power work;
  • Under-voltage protection: realize automatic cut-off of battery discharge output when the battery voltage is under-voltage, and under-voltage protection to prevent over-discharge of the battery;
  • Data output: output all data to PLC or center backend through RJ45 interface without relay or secondary protocol conversion; including utility power failure and battery pack power supply current and voltage, as well as temperature and humidity and other types of values;
  • One key switch: configure a separate power start switch with lightning strike and instantaneous current overload protection;
  • Intelligent management: fully automatic control of fully automatic switching without human intervention, AC power outage signal output for the user, the background man-machine interactive visualization interface shows the remaining power value and standby time (requires secondary development);

1.2 Data Acquisition and Remote Control

1、Box status detection function;
  • Temperature and humidity detection: real-time acquisition of local display temperature and humidity, and upload the temperature and humidity inside the box; according to the set temperature and humidity upper and lower limits to control the fan start and stop. At the same time, the box temperature is too high local alarm.
  • Box door status detection: real-time detection of the box door status, box door illegal open alarm; box door open, through the center of the authorization mode or enter the password to achieve delayed alarm.
  • Light level detection inside the box: real-time detection of light level inside the box, realize intelligent opening of lighting inside the box.
    Box flood monitoring: collect and upload water leakage inside the box (optional).
2、Box equipment detection function:
  • Fan operation state detection: the fan operation state can be set remotely.
  • Box tilt impact detection: real-time detection of the physical level of the box, record and upload whether the box is impacted and whether the box is tilted.
  • Power supply detection: real-time monitoring and uploading of voltage and current status and value.
  • Circuit breaker status detection: real-time detection of circuit breaker closing status, tripping times and tripping types (separately configured).
  • Network communication unit status detection: real-time detection of optical switch network communication, power supply, fiber optic interface status.
3、Remote control function:
  • Brightness adjustment of the police light: the brightness of the police light on the pole can be adjusted remotely and locally according to the actual situation.
  • Fan control: remote control of fan start and stop.
  • Lighting control: remote control of lighting switch.
  • Box door lock control: can realize the remote opening of the box door lock, default 10 seconds after no operation will be automatically locked.
  • Individual socket single road restart: can realize the remote restart of each road socket switch.

1.3 Network Communications

The Network Communications Unit has a maximum of 28 Gigabit interfaces. It is used to converge the fiber-optic communications of the surrounding trailheads and upload them to the central server room. Here only lists the maximum achievable device ports, the specific optical and electrical port configuration according to user needs to choose, the default convergence end is 8 optical and 8 electrical.

Port Characteristics
  • Optical ports: Default is 8 Gigabit SFP slots (without module), expandable up to 24 Gigabit optical ports;
  • Electrical ports: default 8 10/100/1000Base-T(X) adaptive Ethernet RJ45 ports, expandable to 20 Gigabit electrical ports
  • CONSOLE port: RJ45 interface, RS232
Transmission Distance
  • Twisted pair cable: 100m
  • Optical fiber: 550m, 10KM, 20KM, 40KM, 60KM, 80KM, etc. optional
Technical Parameters
  • Protocol standard: IEEE 802.3i/802.3u/802.3ab/802.3z/802.3x/802.3ad/802.1p/802.1q
  • /802.1d/802.1w/802.1s/802.1ad/802.3az/802.1x/802.1ab, etc.
  • Flow control: 3x flow control, back pressure flow control
  • Transport mode: store-and-forward
  • Switching Attributes: VLAN: 4K, MAC Table: 8K, Cache: 12Mbit, Latency: <5µS,
  • Switching Capacity: 56Gbps
  • Switching Capacity:56Gbps Packet Forwarding:89.28Mpps
  • Alarm connection: Phoenix terminal;
  • Power protection: supports reverse connection protection, over-voltage
  • protection, over-current protection, and alarm output;
  • Rated power: ≤ 30W;
Indicator Light
  • LED: Power: P1, P2; System run/ring indication: R; Alarm: A; Interface: Link/Act (optical port)
Environmental Characterization
  • Operating temperature: -40℃~+85℃, Storage temperature: -40℃~+85℃.
  • Relative humidity: 5~95% (no condensation)

1.4 Operation and Maintenance Display Module

  • Home information display

    The home page information display includes real-time information on utility grid voltage, operating current, power factor, cumulative power consumption, and real-time information on grid voltage, operating current, and remaining power of the backup power supply.

    It also provides a system portal for ring-controlled fans, power take-off switches, door control/balancing and product information.

     

  • Ring-controlled fan information display

    The ring-controlled fan information display includes real-time information display of temperature, humidity, and fan status in the cabinet, and also supports viewing and modifying the fan start-up temperature.

     

  • Power switch information display

    The power switch information display includes the real-time status display of each power supply of AC 220V, DC 12V and DC 24V, and also supports the on/off and local soft restart of each power supply, which avoids plugging and unplugging back and forth resulting in loose interfaces and thus affecting the stability of the equipment.

     

  • Gating/balancing information display

    Door control/balance information display includes real-time information view of the front door, back door switch status, vibration value, level value, if the box is hit resulting in tilt and fall, real-time alarm to the center to notify the operation and maintenance personnel to go to the scene to check, and in time to protect the recovery of important equipment in the box to help users to reduce the loss, and support the manual calibration function.

     

  • Product information display

    Product information display includes real-time display of device mode, port number, hardware version, software version, S/N information and modification of management password.

1.5 Extended functionality

The following features can be customized and extended:

1、Monitoring DC (AC) power supply single circuit working status;

2、man-machine interactive interface module;

3、4G/5G wireless transmission communication;

4、Gps / Beidou positioning;

5、LORA / WIFI wireless transmission;

6、Smoke detection alarm and other functions;

7、signal light group and edge computing host dedicated high-capacity power supply lithium module;

8、mobile emergency on-site power supply kit

Item

Properties

Specification

 

 

 

General Index

Outer box box shell material

Cold rolled steel plate, plate thickness 1.2, door thickness 1.5, anticorrosion coating

 

Polymerization host shell material

Aviation aluminum-magnesium alloy electrolysis, plate thickness 3.0mm, insulation coating

 

Protection grade

IP40

 

Touch screen operation

Customized temperature and humidity, current, voltage, project name, LOGO, etc.

 

Standard accessories

Temperature and humidity sensor, laser proximity switch, C13 input cable

 

Installation

19-inch 5U top shelf

Motherboard Performance

Processor Type

ARM Microcontrollers – MCU

 

Core

ARM Cortex M4

 

Data Bus Width

32 bit

 

Program Memory

512KB

 

Data RAM

192KB

Power Index

Rated Input Voltage

100-240VAC

 

Operating Range

90-264VAC

 

Rated Input Frequency

50/60Hz

 

Starting inrush current

≤60A

 

Maximum input current

≤1.8A

 

Efficiency

≥88%

 

PF value

≥0.4

 

No-load power consumption

≤30W

 

Rated output voltage

4-channel 12VDC, 4-channel 24VDC, 5-channel 220VAC

 

Number of output channels

13 channels conventional, can be customized

 

FUSE type

5-channel knob, 9-channel plug

 

Uninterrupted power supply protection

Zero switching time, non-stop equipment, no restart, to ensure uninterrupted data transmission;

 

Utility power priority mode

Any time the utility power comes back to power automatically prioritizes switching to utility power work;

 

Undervoltage protection

Realize automatic cut-off of battery discharge output when the battery voltage is undervoltage, undervoltage protection to prevent battery over-discharge;

 

One key switch

Configure a separate power start switch with filtering, lightning protection and instantaneous current overload protection.

 

Intelligent control

Fully automatic control of fully automatic switching without human intervention, AC power outage signal output for the user, the background visualization interface shows the value of the remaining power and standby time and alarm (requires secondary development)

 

Short circuit protection

Output short-circuit does not damage the product, short-circuit elimination to restore normal output

 

Electromagnetic compatibility standards

MEET  GB4943.1-2011, GB17625.1-2012;GB/T9254-2008

 

Overcurrent disconnecting action time

3±0.5 s

 

Short-circuit disconnecting action time

≤0.1 s

 

Leakage disconnection action time

≤0.1 s

Data Acquisition and Remote Control

Network Output

1 x 10M/100M/ RJ45 port

 

Fan Control

1 channel as standard

 

Door status

2 channels as standard

 

Lighting control

Optional

 

Temperature and humidity monitoring

1 channel as standard

 

Lighting group control COM port

1 channel as standard

 

Uninterruptible power battery port

1 channel as standard

 

Lithium battery pack

200W/500W optional

 

Water level detection port

Optional

 

Temperature and humidity measurement range

Temperature: -40℃~+95

Humidity: 0~100%rh

 

Temperature and humidity measurement accuracy

Temperature: ±0.3℃

Humidity: ±2%rh

 

Standard Sensor

Temperature and humidity sensor, laser proximity sensor

Network Communication Performance

Access Method

10/100/1000Mbps

 

Optical wavelength

850nm/1310nm/1550nm

 

Transmission distance

Category 5 twisted pair: 100m

Dual-fiber multimode: 300m

Dual-fiber single mode: 25/40/60/80/100/120Km

Single fiber single mode: 25/40/60/80/100Km

 

Ports

Not less than 8 RJ45 ports: connecting STP/UTP Category 5 twisted pair.

  

Not less than 8 SFP optical module interfaces: Dual-fiber multimode SC/ST/FC (fiber size 50,62.5/125μm); Dual-fiber single-mode SC/ST/FC (fiber size 9/125μm); Single-fiber single-mode SC/FC (fiber size 9/125μm)

 

Conversion mode

Media conversion, store-and-forward/straight-through

 

MAC address table

8K

 

Cache

12 Mbit

 

Flow control

Full-duplex state: flow control, half-duplex state: backpressure mode

 

Switching Capacity

56Gbps

 

Packet Forwarding Rate

89.28Mpps

 

LED Indicators

Power: P1, P2; System Run/Ring Indication: R; Alarm: A; Interface: Link/Act (Optical)

 

Protection Grade

IP41

Power lightning protection

Maximum sustainable working voltage

Uc:385V AC

 

Nominal Discharge Current

In:20kA(8/20us)

 

Maximum discharge current

Imax:40kA(8/20us)

 

Voltage protection level

Up:1700V(In下)

 

Response time

Ta:25ns

 

Reference Standard

GB18802.1 2010  YD1235  IEC61643

Network lightning protection

Performance

Maximum sustainable operating voltage

Uc:6V

 

Complex wave test

C2:5kV/2.5kA

 

Voltage Protection Level

Up:Line-to-Earth 600V Line-to-Line 25V

 

Transmission rate

Vs:1000Mbps

 

Reference standard

GB18802.21 2010   IEC61643

Working Environment

Working Temperature

-40~+85℃

 

Humidity

5%~90%

This product consists of external box, CPAU aggregation host, pre-set sensors of several categories of modules, based on its highly integrated features, the box device information acquisition, Internet of Things sensors, socket current and voltage, PLC function, automatic uninterruptible power supply, ring control data, heat dissipation fan, laser detection, box impact and Bluetooth switch locks and other modules are independent customized development, no redundant cables and spare parts, one No extra cables and components, 1 network cable to realize all the data transmission.

If the user takes into account the intellectual property rights of the outer box (such as appearance patents), it can use its own outer box, additional separate purchase of our CPAU aggregation host to achieve the purpose of communication and power supply integration of intelligence, but the intelligent transportation industry currently lacks a dedicated intelligent components, if you change the existing layout of the split box and modules, the core part of the components will have to use the market standard products, affected by the current global chip shortage. Will face the dilemma of high price and unstable supply chain at any time, and then have to accommodate manufacturers from time to time to change the shape of the product and keep changing the structure of the box, which is not worth the loss. And the standard product there is a protocol is not uniform, the software level of docking workload is huge, assembly and docking labor costs are high and other issues.

Users in different fields of application, there are different functional requirements, our company according to user needs and customized, the above list of products is for reference only with the display, some of the contents of the pictures displayed on behalf of the customer’s own intellectual property rights. Users can purchase non-photographic display of the box and a variety of existing functional modules according to the needs of the user can be increased or decreased as well as customized functional modules according to user requirements.

Contact e-mail: ig.yangli@aliyun.com

Business Phone: 15921696916

Contact Person: Mr. Yang